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全自動(dòng)高位碼垛機(jī)主要用于飼料肥料、糧食、干粉砂漿、涂料等袋裝物料的碼垛搬運(yùn)，該碼垛機(jī)將料袋輸送至一定高度后，按照預(yù)定方式對(duì)料袋進(jìn)行轉(zhuǎn)位、編組、推袋、分層、碼放，將料袋按層碼放到托盤上，后將碼好的滿垛輸出，由叉車運(yùn)送至倉(cāng)庫(kù)。全自動(dòng)高位碼垛機(jī)一般由斜坡輸送機(jī)，重量檢測(cè)機(jī)、壓平機(jī)、緩?fù)C(jī)、轉(zhuǎn)位機(jī)、編組機(jī)、推袋機(jī)、分層機(jī)、碼垛機(jī)、托盤輸送機(jī)、垛盤輸送機(jī)和托盤倉(cāng)等組成自動(dòng)包裝碼垛系統(tǒng)。該設(shè)備各組成部分技術(shù)說明為：

1.倒袋機(jī)，數(shù)量：1套，材質(zhì)：碳鋼

通過機(jī)械結(jié)構(gòu)進(jìn)行倒包調(diào)姿輸送。

輸送速度15米/分鐘可調(diào)

電機(jī)功率0.75 kW

2.爬坡輸送機(jī)，數(shù)量：1臺(tái)，材質(zhì)：碳鋼噴漆

皮帶式輸送機(jī)，將料袋提升到指定高度輸送到待碼過渡平帶機(jī)。

電機(jī)減速機(jī)

傳動(dòng)方式：鏈傳動(dòng)

防護(hù)擋板：標(biāo)準(zhǔn)對(duì)中板

3.重量檢測(cè)

皮帶式輸送機(jī)構(gòu)固定在傳感器上，可精確地檢測(cè)出所輸送料袋的重量。

檢測(cè)重量10-100kg

檢測(cè)精度±25g（2σ）

靈敏度10g

通過能力1200bags/h

輸送速度0.5m/s

輸送帶寬600mm

電機(jī)功率0.75kW

4.揀選機(jī)

皮帶式輸送機(jī)，能把接收到的電子復(fù)檢秤發(fā)出的不合格料袋信號(hào)加以判斷，通過機(jī)械動(dòng)作將料袋揀出。

5.高位碼垛機(jī)

通過三軸伺服定位系統(tǒng)裝置和機(jī)械抓手結(jié)構(gòu)進(jìn)行每層的碼垛，由提升機(jī)構(gòu)協(xié)調(diào)完成每垛物料的碼垛，碼垛完畢自動(dòng)傳送至叉取區(qū)并自動(dòng)進(jìn)行進(jìn)盤作業(yè)。

型號(hào)TYGW-500

碼垛速度500包/小時(shí)

主機(jī)尺寸L3200mm×W2200mm×H3000mm

設(shè)備功率7.5KW

供給電源3*AC380+N

碼垛高度600-1600mm

碼垛層數(shù)1-10層

碼垛工位3-12（每層碼垛袋數(shù)）

供氣壓力0.6-0.8Mpa

設(shè)備重量3000kg

6.緩?fù)浩綑C(jī)

皮帶式輸送機(jī)，兩級(jí)增速輸送，可調(diào)高度的壓平機(jī)把經(jīng)斜坡輸送機(jī)輸送后的料袋壓平整形，目的在于使包裝袋內(nèi)的物料均衡分布，從而使包裝袋外形達(dá)到碼垛操作的要求。

7.轉(zhuǎn)位輸送機(jī)

轉(zhuǎn)位機(jī)構(gòu)采用進(jìn)口伺服電機(jī)驅(qū)動(dòng)，可實(shí)現(xiàn)料袋水平面內(nèi)90o、180o、-900轉(zhuǎn)位，轉(zhuǎn)位靈活，動(dòng)作可靠，方便檢修維護(hù)。

8編組機(jī)

皮帶式輸送機(jī)，對(duì)料袋進(jìn)行自動(dòng)編組。

輸送速度1.16m/s

電機(jī)功率1.1kW

9.推袋壓袋機(jī)

將編組機(jī)編好組的料袋推送到分層機(jī)上，并在分層機(jī)動(dòng)作時(shí)，對(duì)一層料袋進(jìn)行五面整形。

運(yùn)行速度1.0m/s(變頻可調(diào))

電機(jī)功率2.2kW

10.分層機(jī)

不銹鋼滑板通過電機(jī)驅(qū)動(dòng)，左右打開，使編組后的料袋碼放到垛盤上。

滑板速度0.7m/s(變頻可調(diào))

電機(jī)功率2.2kW

11.升降機(jī)

龍門鏈?zhǔn)缴禉C(jī)構(gòu)，該種升降機(jī)運(yùn)行平穩(wěn)，無(wú)機(jī)械偏載，故障率低，使用壽命長(zhǎng)。

運(yùn)行速度0.35m/s(變頻可調(diào))

承載能力1500kg

電機(jī)功率7.5kW

12.托盤倉(cāng)

托盤倉(cāng)用于儲(chǔ)存空托盤，每一次碼垛操作完成后，滿載垛盤的位置會(huì)被托盤倉(cāng)中的下一個(gè)空托盤取代?？胀斜P從托盤倉(cāng)傳送到碼垛機(jī)適當(dāng)位置上的操作都是自動(dòng)完成的。

托盤材料塑料或木質(zhì)

托盤倉(cāng)容量12個(gè)空托盤

13.托盤輸送機(jī)

鏈條式輸送機(jī)，與托盤儲(chǔ)存?zhèn)}連接，負(fù)責(zé)自動(dòng)向碼垛機(jī)提供空托盤。

輸送速度0.35m/s

電機(jī)功率0.37kW

14.垛盤輸送機(jī)

四臺(tái)輥道式輸送機(jī)，可輸送停放四個(gè)滿垛盤。安裝在叉車區(qū)域的垛盤輸送機(jī)設(shè)有防叉車撞擊的安全裝置。

15.安全護(hù)欄：托盤限位和安全檢測(cè)

安全護(hù)欄：1套，碳鋼材質(zhì)，避免人或其他不安全因素闖入碼垛工作區(qū)域，確保生產(chǎn)安全。

The automatic high-level palletizer is mainly used for the palletizing and handling of bagged materials such as feed fertilizer, grain, dry mortar, coating, etc., after the palletizer transports the bag to a certain height, it indexes, marshalls, pushes the bag, layers, and stacks the bag according to the predetermined way, and puts the bag on the pallet according to the layer stack, and then the stacked full stack is output and transported to the warehouse by the forklift. The automatic high-level palletizer is generally composed of an automatic packaging and palletizing system consisting of a ramp conveyor, a weight detector, a flattening machine, a slow stop machine, an indexing machine, a marshalling machine, a bag pushing machine, a layering machine, a palletizer, a pallet conveyor and a pallet warehouse. The technical description of each component of the equipment is:

1. Bag pouring machine, quantity: 1 set, material: carbon steel

Through the mechanical structure, the inverted package is conveyed and adjusted.

The conveying speed is adjustable from 15 m/min

The motor has a power of 0.75 kW

2. Climbing conveyor, quantity: 1 set, material: carbon steel painting

Belt conveyor, lifting the bag to the specified height and conveying it to the transition flat belt machine to be coded.

Motor reducer

Transmission mode: chain drive

Protective baffle: standard centering plate

3. Weight detection

The belt conveyor mechanism is fixed to the sensor and precisely detects the weight of the conveyed bag.

The detection weight is 10-100kg

Detection accuracy±25g(2σ)

Sensitivity 10g

Passing capacity 1200bags/h

The conveying speed is 0.5m/s

The conveying width is 600mm

The motor power is 0.75 kW

4. Picker

The belt conveyor can judge the unqualified bag signal sent by the received electronic re-inspection scale, and pick out the bag through mechanical action.

5. High-position palletizer

The palletizing of each layer is carried out through the three-axis servo positioning system device and the mechanical gripper structure, and the palletizing of each stack of materials is coordinated by the lifting mechanism, and the palletizing is automatically transmitted to the fork picking area and the tray feeding operation is automatically carried out.

Model TYGW-500

Palletizing speed 500 bags/hour

The main machine size is L3200mm×W2200mm× H3000mm

The power of the equipment is 7.5KW

Power supply 3*AC380+N

Palletizing height 600-1600mm

The number of stacking layers is 1-10 layers

Palletizing station 3-12 (number of stacking bags per layer)

The air supply pressure is 0.6-0.8Mpa

The weight of the device is 3000kg

6. Slow stop flattening machine

Belt conveyor, two-stage speed conveying, adjustable height flattening machine flattening and shaping the bag conveyed by the ramp conveyor, the purpose is to make the material in the bag evenly distributed, so that the shape of the bag meets the requirements of palletizing operation.

7. Indexing conveyor

The indexing mechanism is driven by imported servo motor, which can realize 90o, 180o, -900 indexing in the horizontal plane of the bag, with flexible indexing, reliable action, and convenient maintenance and maintenance.

8 marshalling machines

Belt conveyor for automatic marshalling of bags.

The conveying speed is 1.16m/s

The motor has a power of 1.1 kW

9. Push the bag and press the bag machine

The marshalling machine pushes the bags that have been knitted to the layerer, and when the layerer acts, the first layer of bags is shaped on five sides.

Running speed: 1.0m/s (frequency conversion adjustable)

The motor has a power of 2.2 kW

10. Layering machine

The stainless steel slide plate is driven by the motor and opens left and right, so that the assembled bags are stacked on the pallet.

Skateboard speed: 0.7m/s (frequency conversion adjustable)

The motor has a power of 2.2 kW

11. Lifts

Gantry chain lifting mechanism, this kind of elevator runs smoothly, no mechanical eccentricity, low failure rate and long service life.

Running speed: 0.35m/s (frequency conversion adjustable)

Carrying capacity 1500kg

The motor has a power of 7.5 kW

12. Pallet silo

Pallet silos are used to store empty pallets, and after each palletizing operation, the position of the fully loaded pallets is replaced by the next empty pallet in the pallet compartment. The transfer of empty pallets from the pallet silo to the appropriate position on the palletizer is done automatically.

Pallet material: plastic or wooden

Pallet bin capacity 12 empty pallets

13. Pallet conveyor

A chain conveyor, connected to the pallet storage bin, is responsible for automatically supplying empty pallets to the palletizer.

The conveying speed is 0.35m/s

The motor power is 0.37 kW

14. Pallet conveyor

Four roller conveyors can transport and park four full pallets. The pallet conveyor installed in the forklift area is equipped with a safety device against forklift impact.

15. Safety guardrail: pallet limit and safety detection

Safety guardrail: 1 set, made of carbon steel, to avoid people or other unsafe factors from breaking into the palletizing work area to ensure production safety.